Removal. You will need to remove the front nose, left &
right grills and (depending on the year/version of you car),
the air filter box. I needed to remove the air filter box
on my '95 525iT. Removal of the headlights, frame and all
is next. All of these procedures are reasonably well detailed
in various web sites and the Bentley E34 manual.
You then need to change your US headlight bulb connectors,
which mate with 9006 & 9004 bulbs to those that mate with
Euro lights. Unlike E36 US to Euro conversions, I have yet
to find simple 'plug and play' adaptors. Removing the US connectors
and soldering the new connectors with heat schrink wrapping
was simple and clean.
You will want to buy the following parts from your BMW dealer.
You can use straight connectors / wire ends or 90° connectors/ends.
Obviously you'll want two yellow & two white connectors
and 8 wire connectors. Your choice, I used straight connectors.
61 13 0 007 442 - Wire (straight, quantity of eight)
61 13 0 007 446 - Wire (90° bend)
61 13 1 378 401 - White connector (straight, HIGH BEAM)
61 13 1 378 417 - White connector (90° bend, HIGH BEAM)
61 13 1 378 403 - Yellow connector (straight, LOW BEAM)
61 13 1 378 407 - Yellow connector (90° bend, LOW BEAM)
Installation is cut, slide shrink insulation on wire, solder
connection, shrink insulation, tape and wrap and install in
connectors. If you want to be 100% precise and meticulous
(aka just like Fritz would have designed your car), the brown
wire should always go in the connector position with a flat
end, rather than a curve.
You install the Euro lights just as you did the (former)
US style lights. Plug in your lights to make sure your connections
work. You will NOT need to reprogram the check control system
for the difference of Euro vs. US lights. If a bulb is burned
out, the car WILL tell you.
I would recommend you aim the lights before you reinstall
the grills and nosepiece, as you have much easier access to
all adjusting screws. Proper aiming is CRITICAL, otherwise
you'll not get the proper benefit of the European beam pattern
and potentially blind oncoming traffic.
http://www.danielsternlighting.com/tech/aim/aim.html
Procedure from Gregory J. B.
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